Flexipol, a leading manufacturer of flexible packaging solutions, and contacted Cladding Coatings to restore and protect the exterior of their production facility in Haslingden, Rossendale. The project involved extensive refurbishment of the building’s metal cladding, which had suffered significant deterioration over time. The transformation not only revitalised the appearance of the site but also ensured long-term protection against corrosion and environmental wear.

Project Overview

The Flexipol project included an industrial unit clad in profiled metal sheeting. Years of exposure to the elements had led to widespread paint failure, fading, and corrosion across the surface. The once a bright façade had dulled, with visible peeling and discolouration, particularly around the roller shutter doors and wall panels. This deterioration was not only affecting the building’s aesthetic but also its protective integrity.

Cladding Coatings was commissioned to carry out a full refurbishment of the external elevations, restoring the building to a professional standard that reflects Flexipol’s reputation for quality and innovation. The project required careful surface preparation, repair of damaged areas, and application of a high-performance coating system designed for industrial environments.

Condition Before Works

Before refurbishment, the building’s paintwork showed extensive breakdown. The metal cladding panels had lost adhesion in several areas, exposing bare substrate and creating a patchy, uneven finish. The roller shutter doors were heavily weathered, with the blue coating faded and marked by dirt accumulation. The façade’s turquoise trims had also deteriorated, losing their sharpness and uniformity.

This level of degradation posed a risk to the underlying steel, as exposed areas are vulnerable to corrosion. The visual impact was equally concerning and the site’s tired appearance did not reflect the modern, high-quality operations taking place within Flexipol’s facility.

Scope of Works

Cladding Coatings’ team began with a comprehensive site assessment to determine the most effective refurbishment approach. The scope of works included:

All areas were cleaned and degreased to remove contaminants, ensuring optimal adhesion for the new coating system. Loose and flaking paint was carefully removed, and any corrosion was treated.

A specialist cladding coating system was applied to all external elevations. This system provides long-term protection against UV degradation, moisture ingress, and corrosion, while delivering a smooth, uniform finish.

The building’s colour scheme was refreshed to align with Flexipol’s corporate identity, using durable, high-opacity coatings.

Transformation and Results

The transformation was striking. The newly coated façade now presents a clean, professional appearance with a consistent finish across all surfaces. The silver-grey cladding panels were restored to a smooth, modern look, complemented by crisp detailing around the roller doors and trims. The once faded and patchy walls now reflect light evenly, giving the building a renewed sense of quality and care.

The roller shutter doors were also refurbished, with the blue finish revived to a deep, uniform tone. The surrounding framework and trims were repainted to create a cohesive visual effect, enhancing the overall presentation of the unit.

This improvement not only enhances the site’s aesthetic appeal but also reinforces Flexipol’s brand image as a company known for precision, reliability, and high standards. The refurbishment ensures that the building exterior now mirrors the professionalism of the operations inside.

Long-Term Benefits

Beyond the visual upgrade, the project delivers significant practical benefits. The new coating system provides robust protection against future deterioration, reducing maintenance requirements and extending the lifespan of the cladding. The treated surfaces are resistant to weathering, ensuring that the building remains in excellent condition for years to come.

By investing in this refurbishment, Flexipol has safeguarded its facility against environmental damage while improving its working environment and external presentation. The project demonstrates how proactive maintenance can preserve asset value and support operational excellence.

This project highlights the importance of maintaining industrial buildings to the same high standards as the operations they house. Flexipol’s renewed facility now reflects its commitment to quality and innovation an example of how effective cladding refurbishment can combine aesthetic improvement with long-term protection.