Industrial Unit, Pixash Lane, Keynsham

Spec Projects contracted Cladding Coatings to deliver a full roof refurbishment and protective coating solution for an industrial unit located on Pixash Lane, Keynsham. The building, a large commercial facility with ageing roof materials, required a durable, long‑term protective system capable of addressing water ingress risks, surface degradation, and aesthetic decline.

Spec Projects approached Cladding Coatings with a clear brief:

• Restore the roof’s structural integrity and weather resistance.
• Provide a coating system with proven longevity and manufacturer-backed performance.
• Improve the visual appearance of the building to support the client’s operational standards.
• Deliver the works with minimal disruption to ongoing site activity.
• Ensure compliance with all relevant safety, environmental, and industry regulations.

The industrial unit’s roof exhibited typical signs of ageing, oxidation, surface wear, and areas of failing fixings. While the substrate remained structurally sound, the protective layers had deteriorated to a point where refurbishment was essential to prevent further decline.

A full site survey was conducted to assess the roof’s condition and identify any underlying issues. This included a visual inspection of all roof sheets and fixings, identification of corrosion points and areas of water pooling, assessment of existing coatings and their adhesion levels and an evaluation of access requirements and safety considerations.

The survey confirmed that a full cleaning, preparation, and recoating programme would provide the most effective long‑term solution. The Cladding Coatings system was selected due to its compatibility with the existing substrate, its high-performance weatherproofing properties, and its proven track record on industrial buildings.

Preparation is critical to the success of any coating system. The team undertook a structured preparation phase, including:

Mechanical and manual cleaning:

• Removal of dirt, debris, moss, and contaminants using industrial cleaning equipment.
• Surface degreasing: Application of specialist cleaning agents to ensure optimal coating adhesion.
• Localised repairs: Replacement of damaged fixings, sealing of minor gaps, and treatment of corrosion spots.
• Full rinse-down: Ensuring the roof surface was completely clean and ready for coating.
• This stage ensured the substrate was stable, contaminant-free, and capable of supporting the long-term performance of the chosen coating system.

The Cladding Coatings roof coating system was applied in accordance with manufacturer specifications. The system offers excellent UV resistance, waterproofing, and flexibility which are key attributes for industrial environments exposed to variable weather conditions.

The application process included:

Uniform coating application: Using airless spray equipment to achieve consistent coverage across all roof sheets. Ccoating around fixings, edges, and penetrations to ensure complete protection.
Quality checks: Continuous monitoring of film thickness, coverage, and curing times.
The coating system formed a seamless, protective membrane designed to extend the roof’s lifespan and reduce future maintenance requirements.

Working on an operational industrial site required strict adherence to safety protocols. The team implemented

• Full edge protection and fall‑arrest systems.
• Controlled access routes to avoid disruption to site operations.
• Environmental safeguards to prevent contamination of surrounding areas.
• Compliance with all relevant HSE regulations and manufacturer guidance.

Spec Projects were kept fully informed throughout the works, ensuring transparency and coordination with other site activities.

The completed project delivered a significant improvement in both performance and appearance.

Key outcomes included:

• A fully refurbished roof with enhanced waterproofing and weather resistance.
• A seamless, durable coating system designed to perform for many years.
• Improved visual presentation of the industrial unit.
• Reduced risk of future leaks, corrosion, and substrate deterioration.
• A cost-effective alternative to full roof replacement.
• Works completed safely, efficiently, and within the agreed programme.

Through careful assessment, meticulous preparation, and professional application, Cladding Coatings provided Spec Projects with a high-quality refurbishment solution that met all performance, safety, and aesthetic requirements.